HELLA 90mm Halogen/DE Headlight Module 24V

1. Introduzione

This instruction manual provides essential information for the proper installation, operation, and maintenance of your HELLA 90mm Halogen/DE Headlight Module. This high-performance headlight is designed for 24V vehicle electrical systems and is suitable for a wide range of applications, particularly in trucks and agricultural vehicles. It features both high beam and low beam functions and is ECE-compliant for right-hand traffic.

Please read this manual thoroughly before installation and use to ensure safety and optimal performance of the product.

2. Informazioni sulla sicurezza

• Prima di effettuare qualsiasi intervento elettrico, scollegare sempre la batteria del veicolo per evitare cortocircuiti e scosse elettriche.
• Durante l'installazione, indossare dispositivi di protezione individuale adeguati, tra cui occhiali e guanti di sicurezza.
• Ensure that the headlight module is compatible with your vehicle's electrical system (24V).
• Do not touch the halogen bulb with bare hands, as oils from your skin can cause hot spots and reduce bulb life.
• Secure all wiring connections properly to prevent loose contacts, which can lead to flickering or failure.
• Professional installation is recommended for complex wiring or if you are unsure about any steps.

3. Contenuto della confezione

Verify that all components are present and undamaged before proceeding with installation. The package typically includes:

• HELLA 90mm Halogen/DE Headlight Module (1AL 009 998-041)
• Pre-mounted adjustment screws
• H7 24V bulb (included)
• Necessary connectors (AMP tipo)

4. Configurazione e installazione

The HELLA 90mm Halogen/DE Headlight Module is designed for straightforward installation, featuring pre-mounted adjustment screws for ease of alignment.

4.1. Preparazione

1. Assicurarsi che l'accensione del veicolo sia spenta e che la batteria sia scollegata.
2. Identify the mounting location for the headlight module. This module is suitable for both front left and front right positions.
3. Remove any existing headlight components if replacing.

4.2. Montaggio del modulo

1. Carefully position the HELLA headlight module into the designated opening.
2. Secure the module using the pre-mounted adjustment screws. Ensure it is firmly seated and aligned.

4.3. Connessione elettrica

1. Collegare il AMP-type connectors from the vehicle's wiring harness to the corresponding terminals on the headlight module. Refer to your vehicle's wiring diagram if necessary.
2. Ensure all connections are secure and properly insulated to prevent moisture ingress and corrosion.

4.4. Beam Adjustment

1. Ricollegare la batteria del veicolo.
2. Turn on the headlights.
3. Use the adjustment screws to correctly aim the headlight beam. Proper beam alignment is crucial for road safety and to comply with ECE regulations. Consult a professional for precise beam adjustment if needed.

5. Istruzioni per l'uso

The HELLA 90mm Halogen/DE Headlight Module provides two primary lighting functions: low beam and high beam.

• Fascio anabbagliante: Activates the standard driving light, designed to illuminate the road ahead without dazzling oncoming traffic. Use this setting for general driving conditions, especially at night or in low visibility.
• Abbagliante: Provides maximum illumination for extended visibility. Use high beams only when no other vehicles are present on the road or when driving in areas with no street lighting. Switch to low beam when approaching or following other vehicles.

Control of these functions is typically managed through your vehicle's standard headlight switch and stalk controls.

6. Manutenzione

Regular maintenance ensures the longevity and optimal performance of your headlight module.

• Pulizia: Periodically clean the headlight lens with a soft cloth and mild soap solution. Avoid abrasive cleaners or harsh chemicals that could damage the glass lens.
• Sostituzione della lampadina: The module uses an H7 24V halogen bulb. If a bulb fails, replace it with a new H7 24V bulb of the correct wattage (typically 70W for 24V systems). Refer to section 4.3 for accessing the bulb housing. Ensure the new bulb is inserted correctly and the housing is sealed to prevent moisture ingress.
• Ispezione: Regularly check for any signs of damage to the lens, housing, or wiring. Ensure all mounting screws are tight.

7. Risoluzione Dei Problemi

If you encounter issues with your headlight module, refer to the following common problems and solutions:

8. Specifiche

Detailed technical specifications for the HELLA 90mm Halogen/DE Headlight Module (Model 1AL 009 998-041):

• Numero modello: 1AL 009 998-041
• Marca: Hella
• Assembly Name: Halogen/DE Projector
• Tipo di sorgente luminosa: Halogen (H7 bulb included)
• Voltage: 24 Volt
• Funzioni di illuminazione: 2 (High Beam, Low Beam)
• Materiale della lente: Bicchiere
• Colore della lente: Chiaro
• Colore dell'alloggiamento: Nero
• Dimensioni del prodotto (L x P x A): Dimensioni: 19 x 14.3 x 12 cm
• Peso: 914 grammi
• Conformity Mark: ECE/E1 2484 (for right-hand traffic)
• Tipo di servizio del veicolo: Truck, Agricultural Vehicle
• Caratteristica speciale: Pre-mounted adjustment screws for easy installation
• Paese di origine: Romania

9. Garanzia e supporto

This HELLA headlight module comes with a Garanzia del produttore di 2 anni dalla data di acquisto. Questa garanzia copre difetti di materiali e lavorazione in condizioni di normale utilizzo.

For warranty claims, technical support, or further assistance, please contact your HELLA dealer or authorized service center. Keep your proof of purchase for warranty validation.