VEVOR Hydraulic Pressure Test Pump Instruction Manual

1. Prodotto finitoview

The VEVOR Hydraulic Pressure Test Pump is a self-contained, portable, manual pump designed for accurate and safe pressure testing of pipelines, pressure containers, irrigation systems, and firemen's equipment. It features a robust steel container and a double valve system for precise measurements.

• Testing and Pressure Range: 0-50 bar (0-726 PSI)
• Connecting Inch: R 1/2" BSP
• Volume del contenitore: 12 L (3.2 galloni)
• Materiale: Firm steel container with low temperature resistance.
• Sistema di valvole: Double valve system for accurate and safe measurements.
• Portabilità: Self-contained, portable, low volume, manual operation.

Figura 1.1: Fronte view of the VEVOR Hydraulic Pressure Test Pump, showing the pump handle, pressure gauge, and red steel tank.

2. Istruzioni di sicurezza

Read and understand all safety warnings and instructions before operating this product. Failure to follow these instructions may result in property damage or personal injury.

• Indossare sempre dispositivi di protezione individuale (DPI) adeguati, tra cui occhiali e guanti di sicurezza.
• Prima di applicare pressione, assicurarsi che tutti i collegamenti siano saldi e privi di perdite.
• Do not exceed the maximum rated pressure of the pump (50 bar / 726 PSI) or the system being tested.
• Use only clean water or approved testing fluid in the pump's tank.
• Durante il funzionamento, tenere mani e vestiti lontani dalle parti in movimento.
• Dopo la prova, rilasciare la pressione lentamente e con attenzione.
• Store the pump in a clean, dry place away from extreme temperatures.
• AVVERTIMENTO: This product can expose you to chemicals including Pb (Lead), which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov.

3. Elenco dei componenti

Familiarize yourself with the main components of your hydraulic pressure test pump:

1. Maniglia della pompa: Used to manually generate pressure. Features an anti-skid rubber handle.
2. Manometro: Visualizza la pressione attuale in bar e PSI.
3. Serbatoio d'acciaio: 12L (3.2 Gallon) capacity for holding testing fluid. Constructed from firm steel for durability and low temperature resistance.
4. Tubo ad alta pressione: Collega la pompa al sistema in prova.
5. Inlet Valve (V1): Controls the flow of fluid from the tank into the pump cylinder.
6. Outlet Valve (V2): Controls the flow of pressurized fluid to the system and releases pressure.
7. Connecting Nipple: R 1/2" BSP thread for connecting the high-pressure hose.

Figura 3.1: lato view of the pump, highlighting the handle, gauge, and valves.

Figure 3.2: Detail of the two copper valves (Inlet and Outlet) for precise control.

Figura 3.3: View into the 12L steel tank, showing the heavy wall construction and fluid intake.

4. Istruzioni per l'installazione

Before operating the pump, ensure proper setup:

1. Posizionamento: Posizionare la pompa su una superficie stabile e piana.
2. Riempire il serbatoio: Fill the 12L steel tank with clean water or the appropriate testing fluid. Ensure the fluid level is sufficient for the test.
3. Collegare il tubo: Connect one end of the high-pressure hose to the pump's outlet (usually marked V2 or similar). Ensure a tight, leak-free connection.
4. Connetti al sistema: Connect the other end of the high-pressure hose to the system or pipeline you intend to test. Use appropriate adapters if necessary. Ensure all connections in the system under test are secure.
5. Valvole aperte: Ensure both the inlet valve (V1) and outlet valve (V2) on the pump are in the open position (typically counter-clockwise).

Figure 4.1: Detail showing the high-pressure hose connected to the pump's outlet.

5. Istruzioni per l'uso

Per eseguire un test di pressione, seguire questi passaggi:

1. Adescare la pompa: With both valves (V1 and V2) open, slowly operate the pump handle a few times to draw fluid from the tank and expel any air from the pump and hose. You should see fluid flowing into the system being tested.
2. Close Outlet Valve: Once the system is filled with fluid and air is purged, close the outlet valve (V2) by turning it clockwise.
3. Pressione di costruzione: Begin operating the pump handle steadily. Observe the pressure gauge as the pressure in the system increases. Pump until the desired test pressure is reached.
4. Monitorare la pressione: Once the desired pressure is achieved, stop pumping. Close the inlet valve (V1) by turning it clockwise to isolate the pump from the system. Monitor the pressure gauge for any drops, which may indicate a leak in the system.
5. Pressione di rilascio: After the test is complete, slowly open the outlet valve (V2) by turning it counter-clockwise to release the pressure from the system.
6. Sistema di drenaggio: Disconnect the hose from the system and drain any remaining fluid.

Figure 5.1: Detail of the pressure gauge, showing readings in MPa, PSI, and Bar.

6. Manutenzione

Proper maintenance ensures the longevity and reliable operation of your pump:

• Pulizia: After each use, drain all fluid from the tank and pump. Rinse with clean water to remove any residue.
• Lubrificazione: Periodically lubricate moving parts, such as the pump piston and handle pivot points, with a suitable lubricant.
• Ispezione: Regularly inspect the high-pressure hose for cracks, wear, or damage. Check all connections for tightness.
• Magazzinaggio: Store the pump in a dry, protected environment. Ensure the tank is empty and clean before storage.
• Sostituzione della guarnizione: If the pump fails to build pressure or leaks are observed from the pump mechanism, the internal seals may need replacement. Consult a qualified technician or VEVOR support.

7. Risoluzione Dei Problemi

Per problemi comuni e relative soluzioni, fare riferimento a questa sezione:

8. Specifiche

Key technical specifications for the VEVOR Hydraulic Pressure Test Pump:

Figure 8.1: Dimensional drawing of the pump, showing overall length, width, and height.

9. Garanzia e supporto

Per informazioni sulla garanzia, supporto tecnico o richieste di assistenza, contattare il servizio clienti VEVOR. Consultare la documentazione di acquisto per i termini di garanzia specifici e i recapiti.

Di solito puoi trovare informazioni di supporto sul sito ufficiale VEVOR websito o tramite il tuo rivenditore.