ROROLL LY 810 Automatic Coil Winding Machine User Manual

1. Introduzione

The ROROLL LY 810 is an economical and highly efficient computer-controlled automatic coil winding machine designed for precision winding of various coils, including those for spirals, motor coils, and guitar pickup coils. This machine features advanced synchronous winding technology, ensuring high accuracy and smooth operation even at high speeds. With its intelligent control system, the LY 810 offers extensive parameter setting capabilities and memory retention for up to 999 winding programs, making it a versatile tool for professional and hobbyist applications.

2. Informazioni sulla sicurezza

Si prega di leggere attentamente tutte le istruzioni di sicurezza prima di utilizzare la macchina. La mancata osservanza di queste istruzioni può causare lesioni personali o danni all'apparecchiatura.

• Always ensure the machine is properly grounded to prevent electrical shock.
• Scollegare l'alimentazione prima di effettuare qualsiasi intervento di manutenzione, pulizia o regolazione.
• Durante il funzionamento, tenere mani, capelli e indumenti larghi lontani dalle parti in movimento.
• Utilizzare la macchina in un'area ben ventilata.
• Non utilizzare la macchina se qualche parte risulta danneggiata o mancante.
• Utilizzare dispositivi di protezione individuale (DPI) adeguati, come occhiali di sicurezza.
• Ensure the emergency stop button is easily accessible and functional.

3. Prodotto finitoview

The ROROLL LY 810 machine consists of several key components designed for efficient coil winding. Familiarize yourself with these parts for optimal operation.

Figura 3.1: Davanti view of the ROROLL LY 810 Automatic Coil Winding Machine, showing the main unit, control panel, and winding mechanism.

Figura 3.2: The LY 810 machine displayed with its standard accessories, including the foot pedal and Allen wrenches.

Figura 3.3: Posteriore view of the machine, highlighting the power input and ventilation fan.

Figura 3.4: The LY 810 machine shown with various types of wound coils, demonstrating its versatility.

Figura 3.5: Lato view of the machine, providing a clearer look at the winding displacement mechanism and wire guide.

Figura 3.6: Dettagliato view of the control panel, showing the digital displays, numeric keypad, and function buttons for programming and operation.

Figura 3.7: Close-up of the winding spindle and wire guide assembly, illustrating the precision components involved in the winding process.

4. Specifiche

5. Impostazione

1. Disimballaggio: Carefully remove the machine and all accessories from the packaging. Retain the original packaging for future transport or storage.
2. Posizionamento: Place the machine on a stable, level, and sturdy workbench capable of supporting its weight (approx. 30 kg). Ensure adequate space around the machine for operation and ventilation.
3. Collegamento elettrico: Connect the power cord to the machine's power input (refer to Figure 3.3). Ensure the power supply matches the machine's voltage requirements. Plug the power cord into a grounded electrical outlet.
4. Foot-Switch Connection: Connect the foot-switch cable to the designated port on the machine (refer to Figure 3.2 for the foot-switch and its connection). The foot-switch provides convenient start/stop control during winding.
5. Ispezione iniziale: Before powering on, visually inspect all components for any signs of damage during shipping. Ensure all connections are secure.
6. Emergency Stop Check: Verify that the emergency stop button (red button, typically on the front left, see Figure 3.6) is easily accessible and functions correctly by pressing it and ensuring the machine powers down or stops immediately.

6. Istruzioni per l'uso

The LY 810 features an intuitive control panel for setting winding parameters and controlling operations. Refer to Figure 3.6 for control panel layout.

6.1. Pannello di controllo finitoview

The control panel includes digital displays for step, RPM, quantity, and other parameters. A numeric keypad allows for data input, and dedicated buttons control various functions like START, STOP, RESET, AUTO, BRAKE, NEXT, PREVIOUS, DATA SEL, EDIT, etc.

6.2. Setting Winding Parameters

The machine allows for precise control over winding parameters. These can be set independently for each step of a winding program.

• Punto di partenza: Define the initial position for the winding.
• Diametro dei cavi: Input the diameter of the wire being used (0.03-1.2mm).
• Winding Displacement Width: Set the total width the wire will traverse during winding.
• Circles (Turns): Specify the number of turns for each winding layer or segment.
• Impostazioni di velocità:
  • Speed of Starting the Winding: Initial winding speed.
  • Stopping Slow-Speed: Reduced speed before stopping.
  • Winding Speed: Main operating speed (up to 6000 circles/minute).
  • Slow Lathe Speed: A slower speed setting for delicate operations.
• Winding Displacement Direction: Choose the direction of the wire guide movement.
• Winding Direction: Set the rotation direction of the spindle.
• Two-Terminal Stopping: Configure stopping behavior at the ends of the winding path.

Use the numeric keypad and navigation buttons (NEXT, PREVIOUS, DATA SEL, EDIT) to input and adjust these parameters. The machine's vernier caliper functions can assist in measuring winding width and starting points.

6.3. Program Memory

The LY 810 can store up to 999 groups of winding parameters. This memory has off-power retention, meaning your programs will not be lost when the machine is turned off. Use the "DATA SEL" or similar function to recall stored programs.

6.4. Funzioni automatiche

• Ripristino automatico: Resets the winding counter or position to zero.
• Automatic Start (Job-hopping winding): Initiates the winding process automatically based on programmed settings.
• Excessive Speed Detection: The machine can detect excessive winding speed and automatically reduce it to a stable state, preventing wire breakage or winding errors.

6.5. Fasi operative

1. Accendere la macchina tramite l'interruttore di alimentazione principale.
2. Select or create a winding program using the control panel. Input all necessary parameters (wire gauge, turns, speeds, etc.).
3. Mount the bobbin or core onto the winding spindle.
4. Thread the wire through the wire guide and secure it to the bobbin/core.
5. Press the "START" button on the control panel or use the foot-switch to begin the winding process.
6. Monitor the winding process. The machine's self-inspecting functions will help detect errors.
7. To pause or stop, press the "STOP" button or release the foot-switch. For emergency, press the emergency stop button.
8. Once winding is complete, carefully remove the wound coil.

7. Manutenzione

Regular maintenance ensures the longevity and optimal performance of your LY 810 machine.

• Pulizia: Regularly clean the machine's exterior, especially the winding area, to remove dust, wire fragments, and debris. Use a soft, dry cloth. For stubborn dirt, a slightly damp è possibile utilizzare un panno, assicurandosi che non penetri umidità nei componenti elettronici.
• Lubrificazione: Periodically apply a small amount of machine oil to moving parts, such as the winding displacement guide rails and spindle bearings, as recommended by general machine maintenance practices. Avoid over-lubrication.
• Sostituzione fusibile: If the machine fails to power on or experiences electrical issues, check the fuse located near the power input (refer to Figure 3.6 for fuse location). Disconnect power before inspecting or replacing the fuse. Use only fuses of the specified type and rating.
• Wire Guide Inspection: Inspect the wire guides and tensioning mechanisms for wear or damage. Worn guides can scratch wire and affect winding quality. Replace if necessary.
• Ispezione dei cavi: Check all power and control cables for fraying, cuts, or damage. Replace any damaged cables immediately.

8. Risoluzione Dei Problemi

This section provides solutions to common issues you might encounter with your LY 810 machine.

Per problemi non elencati qui o se le procedure di risoluzione dei problemi non risolvono il problema, contattare l'assistenza clienti.

9. Garanzia e supporto

For warranty information, please refer to the documentation provided at the time of purchase or contact your retailer. ROROLL is committed to providing high-quality products and customer satisfaction.

If you require technical assistance, have questions about operation, or need to report a problem, please contact ROROLL customer support through the vendor from whom you purchased the machine. Please have your model number (LY 810 / 1005005675309970) and purchase details ready when contacting support.