DALY Smart Active Balance BMS R24TS-250A User Manual

1. Prodotto finitoview

The DALY Smart Active Balance BMS (Battery Management System) R24TS-250A is designed to manage and protect Li-ion, LiFePO4, and LTO battery packs ranging from 8 to 17 series (8S-17S) with a 250A charge/discharge current capability. This BMS features integrated Bluetooth for smart monitoring, along with RS485 and CAN communication interfaces. It provides essential protection functions to ensure battery longevity and safety.

Image 1.1: DALY Smart Active Balance BMS R24TS-250A unit.

2. Caratteristiche principali

• Ampia compatibilità: Supports LiFePO4, Li-ion, and LTO battery packs from 8S to 17S configurations.
• Valutazione di corrente elevata: Capable of handling 250A charge and discharge currents.
• Bilanciamento attivo: Features 1A active balance to equalize cell voltages, extending battery life and performance.
• Monitoraggio intelligente: Built-in Bluetooth for real-time monitoring of cell voltages, temperatures, and other parameters via a mobile application.
• Interfacce di comunicazione multiple: Includes RS485 and CAN for advanced system integration and data logging.
• Protezione completa: Protects against overcharge, over-discharge, overcurrent, short circuits, and high-temperature conditions.
• Supporto per connessione parallela: Designed to support parallel battery pack configurations.

Image 2.1: Illustration of comprehensive protection features.

3. Configurazione e installazione

3.1. Lista di imballaggio

Prima dell'installazione, verificare che tutti i componenti siano presenti nella confezione:

Image 3.1: Contents of the DALY BMS package.

1. Smart Active Balance BMS Unit
2. P-&B- cable
3. Screws (2 Pcs)
4. Sampling cable (Balance wires)
5. Cavo B+
6. NTC (sensore di temperatura)
7. Manuale d'uso
8. Scatola di imballaggio
9. RS485/CAN port cable

3.2. Istruzioni per il cablaggio

Proper wiring is crucial for the safe and correct operation of the BMS. Refer to the following diagrams and instructions:

• Balance Wires: Collegare la sampling cable (balance wires) to each cell of your battery pack in the correct sequence, starting from B- (negative terminal of the first cell) up to B+ (positive terminal of the last cell). Ensure each wire corresponds to its respective cell voltage tocca.
• Cavi di alimentazione principali: Connect the main B- cable from the BMS to the negative terminal of the battery pack. Connect the P- cable from the BMS to the negative terminal of your load/charger. The B+ cable connects directly to the positive terminal of the battery pack.
• Sensore di temperatura (NTC): Connect the NTC sensor to the designated port on the BMS and place the sensor on the battery pack to monitor temperature.
• Porte di comunicazione: Connect the RS485/CAN cable to the respective ports on the BMS for external communication devices.

Image 3.2: Wiring for Pre-Charge Protection.

Image 3.3: Wiring for Misconnection Protection.

Immagine 3.4: Es.ample of parallel connection wiring.

3.3. Controllo di compatibilità

Ensure the BMS is compatible with your battery type and configuration. Using a mismatched BMS can damage your battery or cause a fire.

Image 3.5: Guide for selecting the appropriate BMS.

• Tipo di batteria: Confirm your battery is Li-ion, LiFePO4, or LTO.
• Series Connection (Strings): Verify the number of cells in series (8S-17S).
• Valutazione attuale: Ensure the BMS current rating (250A) meets or exceeds your application's maximum load current.

4. Funzionamento e monitoraggio

4.1. Mobile Application Monitoring

The DALY Smart Active Balance BMS features built-in Bluetooth for wireless monitoring via a dedicated mobile application. Download the "BalanceBMS" app from your device's app store (iOS & Android).

• Connessione: Enable Bluetooth on your mobile device and open the "BalanceBMS" app. The app will scan for nearby DALY BMS devices. Select your BMS from the list to connect.
• Dati in tempo reale: Once connected, you can monitor various parameters including:
  • Singola cella voltages
  • Volume totale della batteriatage
  • Corrente di carica/scarica
  • Temperatura della batteria
  • Stato di carica (SOC)
  • Balance status
• Regolazione delle impostazioni: The app allows for customization of certain BMS parameters. Refer to the app's internal guide for detailed instructions on adjusting settings.

4.2. RS485 and CAN Communication

For advanced integration with other systems or PC monitoring, the BMS supports RS485 and CAN communication protocols. These interfaces allow for more detailed data logging and control options.

Image 4.1: Illustration of multi-channel communication options including RS485, CAN, and Bluetooth.

• PC Host: Connect the BMS to a PC using a compatible RS485 or CAN adapter for monitoring and configuration via DALY's PC software.
• IoT Cloud/WiFi Module: With an optional WiFi module, the BMS can connect to IoT cloud platforms for remote monitoring and data analysis.

5. Manutenzione

The DALY Smart Active Balance BMS is designed for minimal maintenance. However, regular checks can help ensure optimal performance and battery longevity:

• Monitoraggio regolare: Periodically check battery cell voltages and temperatures via the mobile app to identify any anomalies early.
• Integrità della connessione: Ensure all wiring connections, especially balance wires and main power cables, are secure and free from corrosion.
• Aggiornamenti del firmware: Check the DALY website or app for any available firmware updates for your BMS model. Follow instructions carefully for any update procedures.
• Condizioni ambientali: Per evitare danni, utilizzare il BMS entro gli intervalli di temperatura e umidità specificati.

6. Risoluzione Dei Problemi

This section addresses common issues you might encounter with your DALY Smart Active Balance BMS.

• BMS Not Powering On / No Output:
  • Verify all main power connections (B-, P-, B+) are correctly wired and secure.
  • Controllare il pacco batteria voltage per garantire che rientri nel raggio operativo del BMS.
  • Inspect the balance wires for correct sequence and secure connection to each cell. A single misconnected balance wire can prevent the BMS from operating.
• App Connection Issues (Bluetooth):
  • Assicurati che il Bluetooth sia abilitato sul tuo dispositivo mobile.
  • Confirm the BMS is powered on.
  • Try restarting the app and rescanning for devices.
  • Assicurarsi che nessun altro dispositivo sia attualmente connesso al BMS tramite Bluetooth.
• Volume di cellatage Squilibrio:
  • The active balance feature should work to equalize cells. If significant imbalance persists, verify the balance wire connections.
  • Ensure the battery pack has undergone a full charge cycle to allow the balancing function to operate effectively.
  • For new or significantly imbalanced packs, allow extended time for the active balance to work.
• BMS Shutting Down Unexpectedly:
  • This often indicates a protection trigger (e.g., overcurrent, over-discharge, over-temperature).
  • Check the load current to ensure it does not exceed the BMS's continuous discharge current rating (250A).
  • Monitorare il volume delle celle della batteriatages to ensure no cell is dropping below its minimum safe voltage durante la dimissione.
  • Check battery temperature. If it's too high or too low, the BMS may shut down for protection.
• Letture imprecise:
  • Verify all wiring, especially the balance wires, for proper connection and absence of damage.
  • Ensure the NTC temperature sensor is correctly placed and connected.

If you encounter issues not covered here or require further assistance, please contact DALY customer service.

7. Specifiche tecniche

Image 7.1: Detailed dimensions and current specifications for various DALY BMS models.

8. Garanzia e supporto

The DALY Smart Active Balance BMS R24TS-250A comes with an 18-month warranty from the date of purchase. This warranty covers manufacturing defects and malfunctions under normal use conditions.

For technical support, warranty claims, or any questions regarding the product, please contact DALY customer service. Have your purchase details and model number ready for faster assistance.

You can find the "BalanceBMS" app on iOS and Android app stores for product monitoring and support resources.

9. Scenari applicativi

The DALY Smart Active Balance BMS is versatile and suitable for a variety of applications requiring robust battery management:

Image 9.1: Various applications for DALY BMS, including electric vehicles and energy storage.

• Electric two-wheelers (e.g., scooters, motorcycles)
• Biciclette elettriche
• Electric tricycles
• sedie a rotelle elettriche
• Sistemi di accumulo di energia domestica
• Soluzioni di accumulo di energia all'aperto
• Veicoli a guida automatica (AGV)
• Lead-Acid battery upgrades to Lithium
• Lease battery swapping stations
• RV energy storage
• Carrelli elevatori
• Marine energy systems