FOXWELL SD203 Automotive Smoke Machine User Manual

1. Introduzione

The FOXWELL SD203 Automotive Smoke Machine is a professional-grade diagnostic tool designed for quickly and accurately detecting leaks in various automotive systems. Featuring a dual-mode operation (Air and Smoke), a built-in air pump, and advanced smoke generating technology, the SD203 provides an efficient solution for identifying leaks in engine, EVAP, exhaust, intake, fuel tank, and other pipe systems. This manual provides essential information for the safe and effective use of your SD203 device.

Figure 1: FOXWELL SD203 Automotive Smoke Machine

2. Contenuto della confezione

Please check the package contents carefully upon receipt to ensure all items are present and undamaged. If anything is missing or damaged, please contact your vendor.

• FOXWELL SD203 Smoke Leak Detector Unit
• Tubo di fumo
• Cap Stoppers (23 pieces)
• Power Cord (for DC 12V connection)
• Adattatore gonfiabile
• Gancio
• Imbuto
• Intake Adaptor Core
• Gomma per tamburo pneumatico
• Manuale dell'utente (questo documento)

Figure 2: Contents of the FOXWELL SD203 package

3. Caratteristiche del prodotto

• Dual Mode Testing: Supports both Air Mode for quick leak confirmation and Smoke Mode for precise leak location.
• Fast Smoke Output: Generates smoke within 2-3 seconds for efficient testing.
• Pompa ad aria incorporata: Eliminates the need for external air sources, offering convenience and portability.
• Frequency Conversion Technology: Utilizes advanced technology for enhanced energy efficiency (30% reduction in consumption) and reduced temperature rise (over 40% decrease).
• Adaptive Temperature Control System: Provides anti-frost protection down to -68°F and overheat protection up to 248°F, ensuring longer operating time and service life.
• Intuitive Indicators: Equipped with a pressure gauge and an adjustable flow meter for clear and precise leak detection and smoke output regulation.
• Ampia gamma di applicazioni: Suitable for various vehicles including cars, motorcycles, ATVs, snowmobiles, light trucks, and boats.
• Comprehensive System Coverage: Detects leaks in EVAP, EGR, Vacuum, Engine, Intake, Exhaust, Fuel Tank System, Crankcase, Turbo System, and various pipe fittings.

Figure 3: Highlighted features of the SD203.

Figure 4: SD203's adaptive temperature control system for anti-frost and overheat protection.

Figure 5: The SD203 is suitable for a wide range of vehicles.

4. Specifiche

Figure 6: Detailed comparison of SD203 features with other models.

5. Istruzioni per l'installazione

Follow these steps to set up your FOXWELL SD203 smoke machine for operation:

1. Pour in Baby Oil:
   • Remove the oil filler cap on the top of the unit.
   • Use the provided funnel to carefully pour baby oil (test oil) into the oil filler.
   • Observe the liquid level window on the side of the unit. Do not overfill; adding too much test oil may cause oil spraying.
   • Richiudere bene il tappo di riempimento dell'olio.
   

   Figure 7: Step 1 - Pouring baby oil into the device.

2. Connect the Smoke Tube:
   • Connect one end of the smoke tube to the "Smoke Vent" port on the back of the SD203 unit.
   • Garantire una connessione sicura per evitare perdite.
3. Collegare il cavo di alimentazione:
   • Connect the power cord to the "DC 12V" input port on the back of the SD203 unit.
   • Attach the alligator clips of the power cord to a 12V vehicle battery (red clip to positive, black clip to negative).
4. Prepare for Testing:
   • Identify the system you wish to test (e.g., intake, exhaust, EVAP).
   • Use the appropriate adaptor (e.g., intake adapter cone, inflatable adaptor, cap stoppers) to seal off the system's opening where smoke will be introduced.
   • Hang the SD203 unit using the provided hook in a stable position, ensuring it is level.
   

   Figura 8: Esample of attaching an intake adapter cone.

6. Istruzioni per l'uso

The FOXWELL SD203 offers dual-mode operation for efficient leak detection.

6.1. Accensione e selezione della modalità

1. Once connected to the 12V battery, the unit will power on.
2. Use the "Switchover" button to select between Air Mode and Smoke Mode. The corresponding indicator light will illuminate.
3. Press the "Start/Stop" button to begin the test.

Figure 9: SD203 control panel showing Air and Smoke modes.

6.2. Air Mode Operation

In Air Mode, the device pumps air into the system to quickly assess for leaks without consuming smoke oil.

• Select Air Mode using the "Switchover" button.
• Press "Start/Stop". The device will begin pumping air.
• Observe the pressure gauge.
  • If the pressure gauge value remains constant (e.g., reaches 0.8 bar or above), the system has good tightness, and there is likely no leak.
  • If the pressure drops, it indicates a leak. Proceed to Smoke Mode for precise location.

6.3. Funzionamento in modalità fumo

Smoke Mode is used to visually locate leaks by introducing non-toxic smoke into the system.

• Select Smoke Mode using the "Switchover" button.
• Press "Start/Stop". Smoke will begin to generate and exit the smoke tube within 2-3 seconds.
• Insert the smoke tube into the sealed system.
• Regola l'emissione di fumo: Use the adjustable flow meter knob to regulate the smoke output size as needed for your test.
• Observe for visible smoke escaping from any part of the system to pinpoint the leak location.

6.4. Assessing Extent of Leakage

The pressure gauge and flow meter provide indications of the leak's severity:

• NESSUNA perdita: When the pressure gauge value remains constant and the flow meter reads zero (ball at bottom of scale), there is no leakage in the system.
• Piccola perdita: If the pressure gauge value drops and the ball in the flow meter slowly falls to the bottom of the scale, it indicates a small leak.
• Perdita massiccia: When the pressure gauge value reaches zero and the flow meter ball never falls to the bottom of the scale, it indicates a large leak.

Figure 10: Interpreting leak severity from the pressure gauge and flow meter.

7. Manutenzione

Proper maintenance ensures the longevity and optimal performance of your FOXWELL SD203.

• Smoke Oil Management:
  • Always use high-quality baby oil or approved test oil.
  • Non riempire eccessivamente il serbatoio dell'olio.
  • Regularly check the oil level through the liquid level window. Refill when low.
  • If the device is not used for an extended period, it is recommended to drain the smoke oil and store the unit dry.
• Pulizia:
  • Pulire l'esterno dell'unità con un panno morbido, damp stoffa.
  • Ensure the smoke tube and adapters are clean and free from obstructions after each use.
• Magazzinaggio:
  • Conservare il dispositivo in un luogo fresco e asciutto, lontano dalla luce solare diretta e da temperature estreme.
  • Keep all accessories organized in the provided storage case to prevent loss or damage.
• Controllo della temperatura: The SD203 features an adaptive temperature control system. Avoid operating the device in conditions outside its specified temperature range (-68°F to 248°F) to prevent damage.

8. Risoluzione Dei Problemi

This section addresses common issues you might encounter with your SD203.

9. Suggerimenti per l'utente

• Tipo di olio: For optimal performance and safety, use baby oil (mineral oil) as the smoke-generating fluid. This is generally non-toxic and effective for leak detection.
• Initial Air Test: Always start with the Air Mode to quickly check for significant leaks before switching to Smoke Mode. This saves smoke oil and time.
• Preparazione del sistema: Before introducing smoke, ensure the system being tested is properly sealed at all entry and exit points, except where the smoke is introduced.
• La sicurezza prima di tutto: Always work in a well-ventilated area. Although the smoke is non-toxic, prolonged exposure is not recommended.

10. Garanzia e supporto

The FOXWELL SD203 Automotive Smoke Machine comes with a Garanzia di 2 anno dalla data di acquisto, coprendo difetti di fabbricazione e malfunzionamenti in condizioni di normale utilizzo.

For technical support, warranty claims, or any questions regarding the operation of your device, please contact the FOXWELL Official Store or your authorized dealer. Please have your purchase details and product serial number ready when contacting support.

Informazioni sui contatti:

• Refer to your purchase documentation or the FOXWELL Official Store websito per i dettagli di contatto dell'assistenza più aggiornati.