HALLOMOTOR E-Bike Conversion Kit User Manual

1. Introduzione

This manual provides essential information for the installation, operation, and maintenance of your HALLOMOTOR E-Bike Conversion Kit. This kit is designed to transform a standard bicycle into an electric bicycle, offering enhanced power and functionality. Please read this manual thoroughly before installation and use to ensure proper function and safety.

Immagine 1.1: Passoview of the HALLOMOTOR E-Bike Conversion Kit, showing the motor wheel, controller, display, brakes, throttle, and alarm system.

2. Linee guida di sicurezza

Your safety is paramount. Adhere to all local traffic laws and regulations when operating an e-bike. Failure to follow these guidelines may result in serious injury or property damage.

• Utilizzo del casco: Always wear a certified helmet when riding your e-bike.
• Controllo pre-viaggio: Before each ride, inspect brakes, tires, and all electrical connections. Ensure all components are securely fastened.
• Condizioni meteo: Exercise caution when riding in wet or adverse weather conditions. The hydraulic disc brakes provide strong stopping power, but wet roads can reduce traction.
• Sicurezza della batteria: The battery is not included with this kit. Use only compatible batteries (48V, 60V, or 72V) and follow the battery manufacturer's safety instructions for charging and handling.
• Collegamenti elettrici: Ensure all electrical connections are secure and waterproofed where necessary. Avoid exposing connectors to water or moisture.
• Bambini: This kit is not intended for use by children without adult supervision.
• Limite di peso: Do not exceed the maximum weight capacity of your bicycle.

3. Contenuto della confezione

Verifica che tutti gli articoli elencati di seguito siano presenti nel pacco. Se alcuni articoli risultano mancanti o danneggiati, contatta immediatamente il fornitore.

• QS/RISUNMOTOR 24-inch Brushless Gearless Hub Motor Rear Wheel (Single Speed Freewheel, includes tire and tube) - 1 Piece
• 100A Intelligent Programmable Sine-Wave Controller (48V 3300W / 60V 4200W / 72V 5000W compatible) - 1 Piece
• Full Color TFT RSM-750c Display (36V, 48V, 60V, 72V universal) - 1 Piece
• D700 Hydraulic Disc Brake (with power cut-off function) - 1 Piece
• Twist Throttle Drive - 1 Piece
• Pedelec Assistant Sensor (8 Magnetic PAS Drive) - 1 Piece
• Alarm System (Remote start, alarm, motor lock functions) - 1 Piece

Note: Battery is NOT included in this kit.

4. Guida all'installazione

Questa sezione fornisce una panoramica generaleview of the installation process. Professional installation is recommended if you are unfamiliar with bicycle mechanics or electrical systems. Ensure the bicycle is stable and powered off before beginning installation.

4.1. Installazione della ruota motrice

Replace your bicycle's existing rear wheel with the HALLOMOTOR hub motor wheel. Ensure the wheel is properly aligned in the dropouts and secured with axle nuts. The hub dropout width for this motor is 155mm.

Image 4.1: The 24-inch rear hub motor wheel, ready for installation onto the bicycle frame.

4.2. Montaggio del controller

Mount the intelligent sine-wave controller in a secure and protected location on your bicycle frame, away from direct water spray and physical impact. Ensure adequate ventilation for heat dissipation.

Image 4.2: The 100A intelligent programmable sine-wave controller, showing its various connection ports.

4.3. Display and Controls Installation

Install the RSM-750c color display on the handlebars in a position that is easily visible and accessible. Mount the twist throttle on the right handlebar. Install the D700 hydraulic disc brake levers, ensuring they are properly aligned and the power cut-off wires are connected.

Image 4.3: The RSM-750c full color TFT display with its remote control and wiring.

Image 4.4: The D700 hydraulic disc brake levers, featuring the power cut-off mechanism.

Image 4.5: The twist throttle, used for controlling motor speed.

4.4. Installazione del sensore PAS

Install the Pedelec Assistant Sensor (PAS) on the bicycle's bottom bracket, ensuring the magnetic disc is correctly positioned to detect pedal rotation. This sensor enables motor assistance when pedaling.

4.5. Alarm System Installation

Mount the alarm system unit in a discreet and secure location. Connect it according to the wiring diagram provided with the alarm unit. Test the remote start and motor lock functions after installation.

Image 4.6: The e-bike alarm system, including the main unit, siren, and two remote controls.

4.6. Collegamenti elettrici

Connect all components to the controller according to the provided wiring diagram. Pay close attention to voltage and polarity. Ensure all connections are firm and protected from the elements. Connect your compatible 48V, 60V, or 72V battery to the controller.

5. Istruzioni per l'uso

5.1. Accensione/Spegnimento

To power on the system, press and hold the power button on the RSM-750c display. To power off, press and hold the same button until the display turns off.

5.2. RSM-750c Display Functions

The 750c display provides real-time information and allows for system configuration. Key functions include:

• Visualizzazione della velocità: Mostra la velocità attuale.
• Livello PAS: Indicates the current Pedal Assist System level (0-5). Adjust using the display's control buttons.
• Livello della batteria: Visualizza la carica residua della batteria.
• Distanza del viaggio: Shows distance traveled for the current trip.
• Odometro: Distanza totale percorsa.
• Impostazioni dei parametri: Access advanced settings for speed limit, regenerative function, and other parameters. Refer to the detailed 750c display manual for specific instructions on parameter adjustment.

5.3. Sistema di assistenza alla pedalata (PAS)

The PAS sensor detects your pedaling motion and provides motor assistance based on the selected PAS level. Higher PAS levels provide more motor power. Level 0 typically means no assistance.

5.4. Twist Throttle

The twist throttle provides on-demand motor power, independent of pedaling. Twist the throttle towards you to accelerate. Release to decelerate. Use the throttle responsibly and be aware of your surroundings.

5.5. Hydraulic Disc Brakes with Power Cut-off

The D700 hydraulic disc brakes offer strong and reliable stopping power. When the brake levers are engaged, the integrated power cut-off function will momentarily disable the motor, ensuring safe braking.

5.6. Sistema d'allarme

The alarm system provides security features:

• Inserimento/Disinserimento: Use the remote control to arm or disarm the alarm.
• Blocco motore: When armed, the motor lock function can prevent the wheel from turning, deterring theft.
• Avvio remoto: Certain models may allow remote starting of the motor. Refer to the alarm system's specific manual for details.

6. Manutenzione

Una manutenzione regolare garantisce la longevità e il funzionamento sicuro del kit di conversione per e-bike.

• Pulizia: Mantenere puliti il ​​motore, il controller e il display. Utilizzare l'annuncioamp panno per pulire le superfici. Evitare il lavaggio ad alta pressione direttamente sui componenti elettrici.
• Collegamenti elettrici: Controllare periodicamente tutti i collegamenti elettrici per verificarne la tenuta e la corrosione. Assicurarsi che le guarnizioni impermeabili siano intatte.
• Freni: Regularly inspect brake pads for wear and hydraulic fluid levels. Ensure the brake levers operate smoothly and the power cut-off function is working.
• Pneumatici: Maintain correct tire pressure as specified on the tire sidewall. Inspect tires for wear and damage.
• Motore: The brushless gearless motor is designed for low maintenance. Avoid submerging the motor in water.
• Battery (User-Supplied): Follow the battery manufacturer's maintenance guidelines for charging, storage, and care.

7. Risoluzione Dei Problemi

Questa sezione affronta i problemi più comuni che potresti incontrare. Per problemi non elencati qui, contatta l'assistenza tecnica.

8. Specifiche tecniche

8.1. Specifiche del motore

• Tipo: Brushless Gearless Hub Motor
• Dimensioni ruota: 24 pollici
• Opzioni di alimentazione: 48V 3300W, 60V 4200W, 72V 5000W
• Coppia massima: 160 Nm
• Estimated Speed: Approximately 90 km/h (dependent on voltage and rider weight)
• Efficienza: >90%
• Hub Dropout Width: 155mm (rear hub motor with single speed gear)
• Certificati: CE, EN60335-1:2012+A112014

8.2. Specifiche del controller

• Tipo: Intelligent Programmable Sine-Wave Controller
• Alimentazione elettrica: 48 V / 60 V / 72 V.
• Max DC Current: 100A
• Corrente di fase massima: 250A
• Potenza nominale: 48 V 3300 W / 60 V 4200 W / 72 V 5000 W
• Basso volumetage Protezione: 40V (for 48V), 50V (for 60V), 60V (for 72V)
• Dimensioni: Dimensioni: 275 x 121 x 62 mm
• Peso netto: 2.05 kg
• Grado di impermeabilità: Grado di protezione IP65

8.3. Display Specifications (RSM-750c)

• Tipo: Full Color TFT Display
• Voltage Compatibilità: 36V, 48V, 60V, 72V (universal)
• Funzioni: 5-level PAS, Speed Limit setting, Speed Display, Regenerative Function parameter setting.

9. Garanzia e supporto

For warranty information, technical support, or to inquire about replacement parts, please contact HALLOMOTOR customer service or your original point of purchase. Keep your purchase receipt as proof of purchase.

For specific details regarding the D700 Hydraulic Disc Brake or the Alarm System, refer to their respective manufacturer's documentation if provided separately.