ESAB ROGUE ET 200IP PRO TIG and Stick Welding System User Manual

1. Introduzione

The ESAB Rogue ET 200IP PRO is a powerful and user-friendly TIG and Stick welding system designed for both professional and field applications. Its robust and compact housing, combined with an ergonomic handle and carry strap, makes it an ideal solution for various welding tasks.

Key features include high-frequency TIG start, exceptional arc characteristics in both TIG and Stick modes, advanced parameter adjustments, and a pulse feature up to 500 Hz for precise heat input control. The Power Factor Control (PFC) ensures a stable arc even with long extension cables.

2. Informazioni sulla sicurezza

Always prioritize safety when operating welding equipment. Failure to follow safety precautions can result in serious injury or death. Read and understand all safety warnings and instructions before operating the ESAB Rogue ET 200IP PRO.

• La scossa elettrica può uccidere: Non toccare parti elettriche sotto tensione. Indossare guanti da saldatura asciutti e indumenti protettivi. Isolarsi dal lavoro e dalla terra.
• Fumi e gas possono essere pericolosi: Tenere la testa lontana dai fumi. Utilizzare la ventilazione o l'aspirazione per rimuovere fumi e gas dalla zona in cui si respira.
• I raggi dell'arco possono bruciare gli occhi e la pelle: Wear a welding helmet with a proper shade of filter lens to protect your eyes and face. Wear appropriate protective clothing to protect your skin.
• Rischio di incendio ed esplosione: Rimuovere tutti i materiali infiammabili dall'area di saldatura. Tenere a portata di mano un estintore.
• Le parti calde possono causare gravi ustioni: Allow equipment to cool before touching. Use insulated gloves and tongs to handle hot parts.
• I campi magnetici possono influenzare i pacemaker: Consult your doctor before operating welding equipment if you have a pacemaker.
• Falling Objects Can Cause Injury: Secure all equipment and workpieces.

For detailed safety information, refer to ANSI Z49.1 "Safety in Welding, Cutting, and Allied Processes" and your local safety regulations.

3. Contenuto della confezione

Verify that all components are present upon unpacking your ESAB Rogue ET 200IP PRO welding system. The standard package includes:

• ESAB Rogue ET 200IP PRO Welding Machine
• Torcia TIG
• Portaelettrodo (Stinger)
• Lavoro Clamp (Terra Clamp)
• Tubo del gas
• Regulator (for shielding gas)
• Cavo di alimentazione
• Manuale dell'utente (questo documento)

Figure 3.1: ESAB Rogue ET 200IP PRO Welding System and standard accessories, including the TIG torch, electrode holder, work clamp, gas hose, and regulator.

4. Impostazione

Follow these steps for the initial setup of your welding system:

1. Posizionamento: Place the welding machine on a stable, level surface in a well-ventilated area, away from flammable materials. Ensure adequate clearance for airflow around the machine.
2. Collegamento elettrico: Connect the power cable to the appropriate power supply (AC). The unit supports various input voltages; ensure the correct voltage is selected or automatically detected. The Power Factor Control (PFC) feature helps maintain a stable arc even with long extension cables up to 100 meters (328 ft).
3. Lavoro Clamp Connessione: Connetti il ​​lavoro clamp cable to the appropriate terminal on the front panel of the machine. Securely attach the work clamp al pezzo in lavorazione, garantendo un buon contatto elettrico.
4. Collegamento torcia TIG: For TIG welding, connect the TIG torch to the designated TIG connection port on the front panel. Ensure the gas hose from the torch is connected to the regulator, which is then connected to your shielding gas cylinder.
5. Collegamento del portaelettrodo: For Stick (MMA) welding, connect the electrode holder cable to the appropriate terminal on the front panel.
6. Gas di protezione (TIG): Connect the gas regulator to your shielding gas cylinder (e.g., Argon for TIG). Connect the gas hose from the regulator to the gas inlet on the welding machine. Adjust the gas flow rate according to your welding requirements.

Figure 4.1: Rear panel of the ESAB Rogue ET 200IP PRO, illustrating the power input connection point.

5. Istruzioni per l'uso

The ESAB Rogue ET 200IP PRO offers intuitive controls for both TIG and Stick welding. The user interface allows for quick adjustments of welding parameters.

5.1 Pannello di controllo Sopraview

Figura 5.1: dettagliata view of the ESAB Rogue ET 200IP PRO control panel, showing the digital display, mode selection buttons, and adjustment knob.

The control panel features a digital display for current settings, mode selection buttons, and a main adjustment knob. Indicators for High Frequency (HF) start, temperature, and Voltage Reduction Device (VRD) are also present.

5.2 TIG Welding Operation

The Rogue ET 200IP PRO provides excellent high-frequency TIG start capabilities, ensuring reliable arc ignition. It can deliver up to 200 A at 25% duty cycle.

1. Selezionare la modalità TIG: Use the mode selection button on the control panel to switch to TIG welding mode.
2. Regola corrente: Rotate the main adjustment knob to set the desired welding current.
3. Advanced TIG Controls: Access advanced parameters for full cycle control, including:
   • Gas Pre-flow: Time before arc ignition for gas to purge.
   • Start Current: Initial current for arc establishment.
   • Ramp Up Time: Time to increase current from start to welding current.
   • Ramp Down Time: Time to decrease current from welding to finish current.
   • Finish Current: Final current before arc extinction.
   • Post-flow: Time after arc extinction for gas to shield the weld puddle.
   These parameters can be configured in either 2-stroke or 4-stroke mode.
4. Caratteristica dell'impulso: For welding thin materials and better heat input control, utilize the pulse feature with frequencies ranging from 0.1 to 500 Hz.
5. Telecomando (opzionale): The unit supports optional remote current adjustment via TIG torch, foot pedal, or hand remote control.

5.3 Stick (MMA) Welding Operation

The Rogue ET 200IP PRO also delivers exceptional performance in Stick welding mode.

1. Select Stick Mode: Use the mode selection button to switch to Stick welding mode.
2. Regola corrente: Set the desired welding current using the main adjustment knob.
3. Hot Start and Arc Force: Adjust the Hot Start and Arc Force features to optimize performance for different electrodes and applications. Hot Start provides an initial boost of current to prevent sticking, while Arc Force helps maintain a stable arc by preventing the electrode from sticking when the arc length is too short.

6. Manutenzione

Regular maintenance ensures the longevity and optimal performance of your ESAB Rogue ET 200IP PRO. Always disconnect the power supply before performing any maintenance.

• Pulizia: Periodically clean the exterior of the machine with a soft, dry cloth. Ensure ventilation openings are free from dust and debris to prevent overheating.
• Ispezione dei cavi: Regularly inspect all cables (power, work clamp, torch) for cuts, abrasions, or damaged insulation. Replace damaged cables immediately.
• Connessioni: Check all electrical connections for tightness. Loose connections can cause overheating and poor performance.
• Manutenzione della torcia TIG: Inspect the TIG torch consumables (collet, collet body, ceramic nozzle, tungsten electrode) regularly. Replace worn or damaged parts to ensure consistent arc quality.
• Magazzinaggio: When not in use, store the welding system in a clean, dry environment, protected from extreme temperatures and humidity.

7. Risoluzione Dei Problemi

This section provides solutions to common issues you might encounter with your ESAB Rogue ET 200IP PRO.

If the problem persists after attempting these solutions, contact ESAB customer support or a qualified service technician.

8. Specifiche

Technical specifications for the ESAB Rogue ET 200IP PRO Welding System:

9. Garanzia e supporto

ESAB provides a manufacturer's warranty for the Rogue ET 200IP PRO Welding System. For specific warranty terms and conditions, please refer to the warranty card included with your product or visit the official ESAB websito.

For technical support, service, or to purchase replacement parts, please contact ESAB customer service. You can find contact information on the ESAB websito o tramite il tuo rivenditore autorizzato.

ESAB Official Websito: www.esab.com

Potrebbero essere disponibili piani di protezione aggiuntivi per estendere la copertura oltre la garanzia standard del produttore. Per maggiori dettagli, contatta il tuo rivenditore.