1. Introduzione
This manual provides comprehensive instructions for the safe and effective operation, setup, and maintenance of the Sealey VS869 Smoke Diagnostic Tool Leak Detector EVAP. This tool is designed to assist technicians in identifying leaks within various automotive systems, including air intake, cooling, evaporation (EVAP), fuel, exhaust, and vacuum systems.
Si prega di leggere attentamente il presente manuale prima di utilizzare il dispositivo per garantirne un utilizzo corretto e per evitare danni o lesioni.
2. Informazioni sulla sicurezza
ATTENZIONE: la mancata osservanza di queste istruzioni di sicurezza può causare scosse elettriche, incendi, lesioni gravi o danni alla proprietà.
- Ensure the work area is well-ventilated to prevent accumulation of smoke.
- Connect the unit only to a 12V vehicle battery. Do not exceed the specified voltage.
- The unit may become hot during operation. Avoid direct contact with hot surfaces.
- Use only approved mineral oil for smoke generation. Do not substitute with other liquids.
- Wear appropriate personal protective equipment (PPE), including eye protection and gloves.
- Tenere i bambini e il personale non autorizzato lontano dall'area operativa.
- Disconnect the power supply before performing any maintenance or refilling oil.
- Non utilizzare l'utensile se è danneggiato o non funziona correttamente.
3. Prodotto finitoview
The Sealey VS869 is a compact and efficient diagnostic tool. Below is an illustration of the main unit and its primary components.
Figura 3.1: Davanti view of the Sealey VS869 Smoke Diagnostic Tool, showing the control panel, pressure gauge, and flow meters.
3.1. Main Unit Controls and Indicators
- Pulsante di accensione: Attiva o disattiva l'unità.
- EVAP Mode Button: Engages the EVAP test mode.
- Smoke Mode Button: Engages the smoke generation mode.
- Indicatore di allarme: Illuminates to signal an alert or error condition.
- Indicatore di alimentazione: Si illumina quando l'unità è accesa.
- Manometro: Displays the internal pressure during operation.
- Liquid Meter (Flow Meter): Indicates the flow rate of smoke/air.
3.2. Componenti inclusi
The Sealey VS869 comes with the following accessories to facilitate various diagnostic tasks:
Figura 3.2: The Sealey VS869 unit displayed with all accompanying accessories, including various adapters, hoses, and power cables.
- Adattatore a cono
- Cavo di alimentazione clamp (for 12V battery connection)
- Valve Core Wrench
- Test Oil Refill Bottle
- Tubo per fumo
- EVAP Connector
- Universal Airbag Adapter
- Rubber Blanking Cones (8 pieces)
Figura 3.3: Close-up of the universal airbag adapter, used for sealing various openings during testing.
Figura 3.4: The set of eight rubber blanking cones, available in various sizes for sealing different diameter openings.
Rubber cone sizes included: Ø5-10mm, 9-15mm, 14-19mm, 18-26mm, 25-35mm, 32-45mm, 45-60mm, 60-75mm.
Figura 3.5: The cone adapter, designed for sealing larger openings or inlets.
4. Impostazione
4.1. Adding Mineral Oil
- Ensure the unit is powered off and disconnected from any power source.
- Locate the oil filler cap on the top of the unit.
- Unscrew the cap and carefully pour the recommended mineral oil (not included) into the reservoir using the provided refill bottle. Do not overfill; observe the 'MAX' and 'MIN' markings on the liquid meter.
- Richiudere saldamente il tappo di riempimento dell'olio.
4.2. Collegamento elettrico
- Collegare il cavo di alimentazione clamp to a 12V vehicle battery. Ensure correct polarity (red to positive, black to negative).
- The Power indicator light on the unit should illuminate.
4.3. Collegamento del tubo
- Attach the smoke hose to the designated outlet on the unit.
- Connect the appropriate adapter (e.g., cone adapter, universal airbag adapter, or EVAP connector) to the other end of the smoke hose, depending on the system being tested.
5. Istruzioni per l'uso
Before beginning any test, ensure the system to be tested is clean and dry. Identify the entry point for the smoke or air and seal any other openings using the provided blanking cones or adapters.
5.1. Smoke Mode Operation
- With the unit powered and connected, press the Modalità fumo pulsante. La spia corrispondente si illuminerà.
- The unit will begin generating smoke. Observe the pressure gauge and liquid meter to ensure proper operation.
- Direct the smoke hose into the system being tested.
- Visually inspect the system for smoke escaping, which indicates a leak.
- Once the leak is identified or testing is complete, press the Modalità fumo button again to stop smoke generation.
5.2. EVAP Mode Operation
The EVAP mode is specifically designed for testing automotive evaporative emission control systems.
- Connect the EVAP connector to the vehicle's EVAP system test port.
- Premere il tasto Modalità EVAP pulsante. La spia corrispondente si illuminerà.
- The unit will introduce a controlled flow of air/smoke into the EVAP system.
- Monitor the pressure gauge and flow meter for any drops or fluctuations that may indicate a leak.
- Use the flow control valve to adjust the flow rate as needed for accurate diagnosis.
- After testing, press the Modalità EVAP button to deactivate the mode.
5.3. Flow Control Valve
The flow control valve allows adjustment of the smoke/air output. Turn clockwise to decrease flow and counter-clockwise to increase flow. Adjust as necessary to achieve optimal diagnostic conditions without over-pressurizing the system.
6. Manutenzione
6.1. Refilling Mineral Oil
Regularly check the oil level in the liquid meter. When the level approaches the 'MIN' mark, refill the reservoir as described in Section 4.1. Use only the specified mineral oil to ensure proper function and longevity of the unit.
6.2. Pulizia
After each use, wipe down the exterior of the unit with a clean, damp cloth. Do not use abrasive cleaners or solvents. Ensure all hoses and adapters are free from debris before storage.
6.3. Conservazione
Store the Sealey VS869 in a cool, dry place, away from direct sunlight and extreme temperatures. Ensure all components are properly stored to prevent damage.
7. Risoluzione Dei Problemi
| Problema | Possibile causa | Soluzione |
|---|---|---|
| Nessuna uscita di fumo | Low oil level; Clogged smoke hose; Unit not powered. | Refill mineral oil; Check and clear smoke hose; Verify 12V power connection. |
| Alarm indicator on | Over-pressure; Low oil; Internal fault. | Check system for blockages; Refill oil; Contact Sealey support if problem persists. |
| Inaccurate pressure/flow readings | Gauge/meter malfunction; Loose hose connections. | Ensure all connections are secure; Contact Sealey support for calibration or repair. |
For issues not listed here, please contact Sealey customer support.
8. Specifiche
| Caratteristica | Dettaglio |
|---|---|
| Numero di modello | VS869 |
| Fonte di alimentazione | 12V Vehicle Battery |
| Dimensioni del prodotto | 1 x 1 x 1 cm (circa, secondo i dati del prodotto) |
| Peso dell'articolo | 3.77 kg |
| Componenti inclusi | Cone adapter, power cord clamp, valve core wrench, test oil refill bottle, smoke hose, EVAP connector, universal airbag adapter, 8 rubber blanking cones. |
| Tipo di allarme | Visivo |
9. Garanzia e supporto
The Sealey VS869 Smoke Diagnostic Tool is covered by a 1 anno di garanzia. Please refer to the official Sealey website or your purchase documentation for full terms and conditions.
Figura 9.1: Sealey 1 Year Guarantee emblem.
For technical assistance, troubleshooting beyond this manual, or warranty claims, please contact Sealey customer support through their official channels.
