ANCEL AJ600 GDI Piezo Ultrasonic Fuel Injector Cleaner and Tester

1. Introduzione

The ANCEL AJ600 is a professional automotive diagnostic and maintenance tool designed for cleaning and testing fuel injectors, including GDI and Piezo injectors. It features ultrasonic cleaning capabilities and various testing modes to accurately assess injector performance, ensuring optimal engine efficiency and fuel economy. This manual provides comprehensive instructions for the safe and effective operation of the device.

2. Informazioni sulla sicurezza

Always observe the following safety precautions when operating the ANCEL AJ600:

• Ensure the work area is well-ventilated to prevent the accumulation of fuel vapors.
• Indossare dispositivi di protezione individuale (DPI) adeguati, tra cui occhiali di sicurezza e guanti resistenti alle sostanze chimiche.
• Keep fire extinguishers readily available. Do not smoke or use open flames near the equipment.
• Scollegare l'alimentazione prima di effettuare qualsiasi operazione di manutenzione o pulizia.
• Use only recommended cleaning and testing fluids.
• Non utilizzare la macchina se qualche parte risulta danneggiata o mancante.
• Dispose of used fluids according to local environmental regulations.

3. Componenti del prodotto

The ANCEL AJ600 system includes the main unit and various accessories. Familiarize yourself with all components before operation.

Figura 3.1: Davanti view of the ANCEL AJ600 GDI Piezo Fuel Injector Cleaner and Tester. This image displays the main control panel, the six graduated cylinders for testing, and the injector mounting rail at the top. The ANCEL logo is prominently displayed at the bottom front.

• Unità principale: Houses the control panel, fluid reservoirs, test cylinders, and ultrasonic bath.
• Adattatori per iniettori: Various sizes and types for different injector models.
• Fuel Rail: For mounting injectors during testing.
• Manometro: Displays system pressure.
• Valvola di drenaggio: For emptying test and cleaning fluids.
• Cavo di alimentazione: For connecting the unit to an AC power source.

4. Impostazione

1. Disimballaggio e ispezione: Carefully remove the unit and all accessories from the packaging. Inspect for any signs of damage during transit. Report any damage to your supplier immediately.
2. Posizionamento: Place the ANCEL AJ600 on a stable, level surface in a well-ventilated area, away from direct sunlight and heat sources.
3. Riempimento del fluido:
   • Fluido di prova: Pour the recommended test fluid into the designated reservoir. Ensure the fluid level is between the MIN and MAX marks.
   • Liquido detergente: Pour the recommended ultrasonic cleaning fluid into the ultrasonic bath. Do not overfill.
4. Collegamento elettrico: Connect the power cable to the unit's AC input and then to a grounded electrical outlet. Ensure the power switch is in the OFF position before connecting.
5. Installazione dell'iniettore: Select the appropriate adapters for the injectors to be tested. Securely mount the injectors onto the fuel rail, ensuring a tight seal to prevent leaks. Connect the pulse signal cables to each injector.

5. Istruzioni per l'uso

The ANCEL AJ600 offers various modes for comprehensive injector testing and cleaning.

5.1 Pannello di controllo Sopraview

The control panel features a digital display, function buttons, and adjustment knobs. Refer to the labels on the panel for specific functions.

• Schermo di visualizzazione: Shows current mode, parameters, and results.
• Pulsanti di selezione della modalità: To choose between different test and cleaning functions.
• +/- Pulsanti: To adjust parameters like pressure, pulse width, and RPM.
• Pulsante di avvio/arresto: To initiate or terminate a test/cleaning cycle.

5.2 Modalità di prova

Figura 5.1: The ANCEL AJ600 demonstrating its three primary test functions: Uniformity & Sprayability Test, Injection Flow Test, and Leakage Test. The image shows the main unit with an inset highlighting the different colored injector adapters, indicating various types of injectors being tested.

1. Uniformity & Sprayability Test:

   This test assesses the uniformity of fuel delivery and the spray pattern of each injector. A good injector should produce a fine, conical spray without streaks or drips.

   • Select "Uniformity Test" mode.
   • Adjust pressure and RPM as required.
   • Start the test and observe the spray patterns and the volume of fluid collected in each cylinder.
2. Test del flusso di iniezione:

   Measures the volume of fuel delivered by each injector over a set period. This helps identify clogged or restricted injectors.

   • Select "Flow Test" mode.
   • Set the desired test duration and pressure.
   • Start the test and compare the fluid levels in the graduated cylinders. Significant differences indicate an issue.
3. Prova di tenuta:

   Checks for fuel leaks from the injector nozzle or body under pressure. A leaking injector can cause poor fuel economy and hard starting.

   • Select "Leakage Test" mode.
   • The system will pressurize the injectors. Observe for any drips or leaks from the injector tips for a specified duration.

5.3 Pulizia ad ultrasuoni

Figura 5.2: The ANCEL AJ600 demonstrating its ultrasonic cleaning capability. The main unit is shown alongside a separate ultrasonic bath where injectors are submerged in cleaning fluid. Blue waves indicate the ultrasonic action, effectively removing carbon deposits and contaminants from the injectors.

The ultrasonic cleaning function uses high-frequency sound waves to agitate the cleaning fluid, effectively removing carbon deposits and varnish from the injector nozzles and internal components.

1. Remove injectors from the fuel rail and place them into the ultrasonic bath basket.
2. Ensure injectors are fully submerged in the ultrasonic cleaning fluid.
3. Select "Ultrasonic Cleaning" mode on the main unit.
4. Set the desired cleaning time (typically 10-20 minutes).
5. Start the cleaning cycle. The unit will generate ultrasonic waves.
6. After cleaning, remove injectors, rinse them with clean test fluid, and proceed with re-testing to verify improvement.

6. Manutenzione

Regular maintenance ensures the longevity and accurate performance of your ANCEL AJ600.

• Drenaggio dei fluidi: After each use or at regular intervals, drain the used test and cleaning fluids. Use the drain valve for the test fluid reservoir and carefully empty the ultrasonic bath.
• Pulizia dell'unità: Pulisci l'esterno dell'unità con un panno morbido eamp stoffa. Evitare l'uso di detergenti o solventi abrasivi.
• Ispezione del filtro: Periodically inspect the fluid filters (if accessible) for clogs and clean or replace as necessary.
• Magazzinaggio: When not in use, store the unit in a clean, dry environment, away from extreme temperatures.

7. Risoluzione Dei Problemi

8. Specifiche

9. Garanzia e supporto

The ANCEL AJ600 comes with a standard manufacturer's warranty. For specific warranty terms and conditions, please refer to the warranty card included with your product or visit the official ANCEL website. For technical support, troubleshooting assistance, or spare parts, please contact ANCEL customer service through their official channels. Provide your model number and purchase details when contacting support.

ANCEL ufficiale Websito: www.anceltech.com (Exampil collegamento (il collegamento effettivo può variare)