FOXWELL BT630 Bluetooth Battery Monitor & BT100 12V Car Battery Tester User Manual

1. Introduzione

This user manual provides detailed instructions for the FOXWELL BT630 Bluetooth Battery Monitor with Shunt and the FOXWELL BT100 12V Car Battery Tester. These devices are designed to help you monitor and assess the health of various battery types, ensuring reliable performance for your vehicles and power systems. Please read this manual thoroughly before using the products to ensure correct operation and safety.

2. Informazioni sulla sicurezza

Always observe the following safety precautions to prevent injury or damage to the devices and batteries:

• Quando si lavora con le batterie, indossare protezioni per gli occhi adeguate.
• Garantire un'adeguata ventilazione nell'area di lavoro.
• Evitare il contatto con l'acido della batteria. In caso di contatto, sciacquare immediatamente con acqua e consultare un medico.
• Non cortocircuitare i terminali della batteria.
• Keep the devices away from moisture, extreme temperatures, and flammable materials.
• Disconnect the battery monitor before performing any maintenance on the battery or electrical system.

3. Prodotto finitoview

3.1 Monitor della batteria Bluetooth FOXWELL BT630 con shunt

The BT630 is a high-current Bluetooth battery monitor designed for real-time tracking of battery metrics. It supports a wide voltage range from 10V to 120V and current up to 600A, making it suitable for RVs, EVs, marine systems, off-grid setups, and portable power stations. It connects to a dedicated app via Bluetooth to display critical data.

3.2 FOXWELL BT100 12V Car Battery Tester

The BT100 is a compact and easy-to-use 12V car battery tester. It provides quick and accurate readings for various battery health parameters, including voltage, CCA rating, internal resistance, state of charge, and state of health. It is compatible with a wide range of 12V battery types.

Figure 1: FOXWELL BT100 12V Car Battery Tester. This image shows the BT100 device with its display and two battery clamps, one red for positive and one black for negative, ready for connection to a 12V battery.

4. Configurazione e installazione

4.1 FOXWELL BT630 Installation

The BT630 requires installation of a shunt to accurately measure current flow. Follow these steps:

1. Identificare i componenti: The BT630 system includes the main monitor unit, a shunt, and connecting cables.
2. Shunt Placement: Install the shunt on the negative side of your battery bank. Ensure it is securely mounted in a dry, well-ventilated area.
3. Cablaggio: Connect the main negative cable from your battery bank to the 'BATTERY' terminal on the shunt. Connect the negative cable from your load/charger to the 'LOAD' terminal on the shunt.
4. Monitorare la connessione: Connect the small gauge wires from the BT630 monitor to the shunt's communication terminals and the battery's positive terminal for voltage sensing. Refer to the wiring diagram provided with your BT630 for precise connections.
5. Accensione: Once all connections are secure, the BT630 will power on and begin monitoring.

Figure 2: FOXWELL BT630 Internal Safety Protection. This image displays the internal components of the BT630, emphasizing its robust design with honeycomb ventilation and highlighted areas indicating various safety protection mechanisms against electrical hazards.

Figure 3: FOXWELL BT630 RV Application. This image illustrates the BT630 battery monitor connected to a 12V 200Ah RV lead-acid battery system, with a solar panel in the background, demonstrating its low power consumption and suitability for extended monitoring in mobile and off-grid setups.

4.2 FOXWELL BT100 Connection

Connecting the BT100 is straightforward:

1. Terminali puliti: Per ottenere letture precise, assicurarsi che i terminali della batteria siano puliti e privi di corrosione.
2. Connetti Clamps: Attacca il cl rossoamp al terminale positivo (+) della batteria e al polo neroamp al terminale negativo (-) della batteria. Assicurarsi che il collegamento sia saldo.
3. Accensione: Il BT100 si accenderà automaticamente una volta collegato alla batteria.

Figure 4: FOXWELL BT100 Battery Type Compatibility. This image shows the BT100 tester surrounded by various battery types including AGM Flat Plate, GEL, FLOODED, EFB, and AGM Spiral, indicating its broad compatibility for testing different 12V battery chemistries in cars, motorcycles, boats, and light trucks.

5. Istruzioni per l'uso

5.1 Using the FOXWELL BT630 App

The BT630 operates via a dedicated mobile application. Download the 'FOXWELL BMS' app from your device's app store.

1. Abbinamento: Open the app and follow the on-screen instructions to pair with your BT630 device via Bluetooth.
2. Monitoraggio in tempo reale: The app will display real-time metrics including: %SOC% (State of Charge), Voltage, Attuale, Capacità residua, Energia, Temperatura, Autonomia stimata, E Charge/Discharge History.
3. Grafici dei dati: View historical data and trends through clear graphical representations.
4. Alerts and Protection: Configure customizable alerts for over/under-voltage, charge/discharge overcurrent, overpower, over-temperature, low-temperature, and low SOC. The system can also trigger a power cutoff (requires an external relay, not included).

Figure 5: FOXWELL BT630 App Interface. This image displays the mobile application interface for the BT630, showing real-time battery monitoring data such as State of Charge (SoC), Voltage, Current, Remaining Capacity, Temperature, and Power, along with estimated time of use.

5.2 Performing Tests with FOXWELL BT100

Once connected, the BT100 will display the main menu. Use the navigation buttons (ESC, UP, DOWN, ENTER) to select and perform tests.

1. Test batteria: Selezionare "Test batteria" dal menu.
2. Tipo di batteria: Choose the correct battery type (e.g., Regular Flooded, AGM Flat Plate, AGM Spiral, GEL, EFB) from the options.
3. Ingresso CCA: Entra l'avviamento a freddo Amps (CCA) rating of your battery, usually found on the battery label.
4. Risultati: The BT100 will perform the test and display results including: Voltage Prova, Rating CCA, CCA misurato, Resistenza interna, Stato di carica (SOC), E Stato di salute (SOH).
5. Interpretazione: The device will indicate the battery status (e.g., 'Good Battery', 'Replace Battery', 'Charge & Retest').

Figure 6: FOXWELL BT100 Test Functions. This image shows the BT100 held in a hand, with icons around it illustrating its various testing capabilities: Voltage Test, Rating CCA, Measured CCA, Internal Resistance, State of Charge, and State of Health.

6. Manutenzione

6.1 Cura generale

• Keep both devices clean and dry. Use a soft, damp panno per la pulizia.
• Conservare in luogo fresco e asciutto quando non in uso.
• Evitare di far cadere o di sottoporre i dispositivi a forti urti.

6.2 BT630 Calibration

The BT630 features dual calibration for precision:

• Auto Calibration (SOC): The system uses an intelligent algorithm and a long-term model database to automatically adjust SOC readings, minimizing errors.
• Calibrazione manuale (Voltage, Corrente, Temperatura): If you suspect inaccuracies, you can perform manual calibration through the app. Use a high-precision multimeter to measure the actual voltage, current, or temperature, and input these values into the app for fine-tuning.

Figure 7: FOXWELL BT630 Dual Calibration. This image illustrates the dual calibration capabilities of the BT630, showing an 'Auto Calibration' graph for State of Charge (SOC) and a screenshot of the app interface for 'Manual Calibration' of Voltage, Current, and Temperature, allowing users to fine-tune readings for enhanced accuracy.

7. Risoluzione Dei Problemi

• BT630 Not Connecting via Bluetooth: Ensure the BT630 is powered on and within range of your mobile device. Check your phone's Bluetooth settings and restart both the app and the BT630 if necessary.
• Inaccurate BT630 Readings: Perform a manual calibration as described in Section 6.2. Ensure all wiring connections to the shunt and battery are secure and correct.
• BT100 Not Powering On: Verificare che la clamps are securely connected to the correct battery terminals and that the battery has sufficient voltage (above 8V typically).
• BT100 'Charge & Retest' Message: This indicates the battery's charge is too low for an accurate test. Charge the battery fully and retest.

8. Specifiche

8.1 Monitor della batteria Bluetooth FOXWELL BT630

• Voltage Gamma: 10V - 120V
• Intervallo attuale: Fino a 600A
• Consumo energetico: Ultra-basso 0.4 W
• Precisione shunt: errore ±0.4%
• Connettività: Bluetooth
• Lunghezza del cavo: 40ft shielded cable (typical)
• Protezione: 8-layer safety protection (over/under-voltage, overcurrent, overpower, over-temperature, low-temperature, low SOC)

8.2 FOXWELL BT100 12V Car Battery Tester

• Voltage: 12V
• Campo di prova: CCA, Voltage, Internal Resistance, SOC, SOH
• Display: LCD con retroilluminazione
• Compatibilità: Flooded, AGM Flat Plate, AGM Spiral, GEL, EFB batteries

9. Garanzia e supporto

For warranty information and technical support, please refer to the warranty card included with your product or visit the official FOXWELL website. You may also contact FOXWELL customer service directly for assistance with product operation, troubleshooting, or repair.